Roll forming systems for pallet racking shelves – Gasparini S.p.A.

We design and supply roll forming solutions dedicated to the production of pallet racking shelves, ensuring productivity, repeatability, and seamless integration into complex manufacturing lines. Our systems are engineered for professionals and decision-makers looking for robust and precise solutions to produce high-quality shelves, whether for small or large batches.

Key technical features of roll forming lines

• Thickness range: up to 1.5 mm (0.06 in)
• Production speed: up to 10 panels/min
• Roll forming technology: TWIN
• Setup time: less than 5 minutes
• Profile lengths: from 600 mm to 2,000 mm (23.6 in – 78.7 in)
• Maximum profile dimensions: up to L 600 × H 60 mm (23.6 in × 2.4 in)

These specifications provide the ideal balance between product range flexibility and high production performance, making them suitable for medium-to-large batches and just-in-time manufacturing.

Auxiliary technologies for roll forming

Gasparini integrates accessory technologies into the roll forming line to deliver a complete service and finished product. For shelf production, the following technologies are available:

• Straightening system
• Punching system
• Embossing system
• Rotary clinching system
• Cutting system

Additional integrations for shelving lines

• Roll forming line for reinforcement profiles
• Reinforcement welding system for shelves

Inline options

To develop a more efficient and automated roll forming system, we offer the following modules that can be integrated:

• Automatic coil loading system
• Sheet joining unit
• Quick die change system
• Automatic unloading system
• Automatic stacking, packaging, strapping, and labeling system

Each unit is designed and integrated to maximize production uptime and minimize downtime and manual intervention, ensuring continuous productivity and consistent product quality.

Gasparini software – control, integration, reporting

Gasparini software is designed to optimize the entire production process:

• Dedicated interfaces for simple and immediate operator control
• ERP integration: bidirectional connection between the customer’s ERP and our control system
• Data compatibility: import/export in multiple standard formats to support planning, traceability, and reporting
• Machine data collection (production efficiency, cycle times, alarms) and performance analysis

This digital integration reduces data transfer errors and accelerates both operational processes and decision-making.

Tailor-made roll forming solutions for your products

• Production flexibility: quick changeovers (TWIN) to adapt to multiple profiles with minimal downtime
• Industrial reliability: components and design engineered for 24/7 continuous operation
• Ease of use: intuitive interfaces and software tools to minimize learning curves and training time
• IT/OT integration: seamless connection with enterprise systems for modern and digitalized production chains

Are you considering a custom roll forming line for your industrial shelves?
Contact us for a technical consultation or quotation: together we will evaluate production flows, layout, and automation opportunities to maximize output and return on investment.