Roll Forming Systems for Security Door Frames

We design and manufacture high-precision roll forming systems for security door frames, engineered to deliver superior aesthetics, flexibility, and automation. Our lines enable sequential production of all frame and subframe components, optimizing time, quality, and integration with the customer’s enterprise systems.

High Performance and Flexible Setup

Our roll forming lines for security door frames achieve productivity rates of up to 2 frames per minute using interchangeable cassette technology for flexible production. Setup time for this solution is under 30 minutes.
The automated production sequence enables seamless processing of all frame and subframe components, improving efficiency and minimizing downtime.

Technical Specifications and Supported Materials

• Maximum frame height: 3000 mm / 118,11"
• Maximum frame width: 800 mm / 31,49"
• Materials: pickled steel, galvanized steel, pre-painted galvanized steel, cold-rolled steel

The versatility of our roll forming systems allows for the use of various materials and surface finishes, enhancing both aesthetics and frame stability.

Integrated Punching and Cutting Technologies

Our sheet metal roll forming lines can integrate all Gasparini punching technologies:

• Mechanical and hydraulic presses
• Flexible systems with plotters
• Combined solutions

Several integrated cutting options are available, ensuring high-quality cuts and tight head-to-tail tolerances for precise profile joining:

• Straight 90° shear cutting
• ±45° angled cutting with CNC-controlled saw

Automation and Assembly

Our roll forming lines can be equipped with smart automation for the insertion of reinforcements, brackets, clips, hooks, and other assembly accessories.
These components are produced, inserted, and secured directly onto the profile during the production process, delivering a final product ready for assembly.
Inkjet printers can also be integrated for marking and identification.

Aesthetic and Functional Frame Quality

Market demands are clear: profiles must be visually flawless—free of marks, scratches, or distortion. The entire roll forming and cutting process is engineered to:
• Prevent surface defects
• Eliminate cutting burrs
• Ensure consistent linearity and geometry

Visible frame parts must meet the highest aesthetic standards required by security door manufacturers, while all components must also comply with stability and safety requirements.

ERP Integration and Made-to-Order Production

Every security door is unique. That’s why our systems connect directly to the customer’s ERP, importing customized production lists, orders, variants, and inventory data for smooth, proactive made-to-order manufacturing.

Automated Unloading and Logistics

Our roll forming lines for security door frames can be equipped with automatic unloading, stacking, packaging, labeling, and strapping systems.
These solutions enhance safety, productivity, and in-line organization while reducing the need for manual intervention.

Contact Us for a Consultation

Looking for a roll forming solution for producing security door frames or counter-frames? Get in touch now: our technical team is ready to analyze your project and recommend the most suitable solution—with the proven quality and reliability of Gasparini.