Roll forming systems for walkways - Gasparini S.p.A.

We design roll forming solutions dedicated to the production of elevated walkways and industrial gratings for mezzanines and access platforms. Our roll forming machines are engineered for manufacturers who require dimensional repeatability, high-quality surface finishes, and maximum operational efficiency.

Main technical data

• Material thickness: up to 3.0 mm (0.12 in)
• Production speed: up to 20 m/min (65 ft/min)
• Roll forming technology: TWIN and PRO
• Setup times:
  • TWIN: less than 5 minutes
  • PRO: less than 1 hour
• Profile lengths: from 1,500 mm to 4,500 mm (59 in – 177 in)
• Maximum profile dimensions: L 800 × H 125 mm (31.5 in × 4.9 in)

Auxiliary technologies for roll forming

Our roll forming lines for elevated walkways and safety gratings can be equipped with auxiliary technologies to deliver a fully automated and efficient production process for walkway gratings:

• Straightening system
• Punching system
• Cutting system
• Embossing system

Inline options

Gasparini provides a wide range of inline options to increase system efficiency and availability while reducing setup times:

• Automatic coil loading system
• Sheet metal joining unit
• Quick-change cutting die system
• Automatic unloading system
• Stacking, packaging, strapping, and labeling system

Dimensional and functional quality

For elevated walkways and safety gratings, surface quality and tight tolerances are essential to ensure precise and safe assembly. The integration of roll forming and inline cutting processes minimizes spring-back, reducing the need for secondary operations and delivering components ready for assembly.

Digital control and IT integration

Gasparini Software optimizes production and simplifies line operation:

• Intuitive operator interfaces for line control and supervision
• Functions for monitoring output and collecting production data
• ERP integration: bidirectional data exchange to synchronize orders, batches, and production recipes
• Compatibility with multiple import/export formats for reporting and quality control

Customer benefits

• Reduced setup times and higher actual productivity
• Consistent tolerances, fewer scraps, and less rework
• Increased automation and reduced manual intervention
• Full production data traceability for data-driven decision making

Why choose Gasparini

We provide custom roll forming solutions for walkways: systems designed for high repeatability, ease of use, and full integration with enterprise IT systems. From rapid tooling setup to advanced data collection, our lines are engineered to improve efficiency, quality, and cost control.

Do you want to evaluate a custom roll forming line for your walkways production?
Contact us for a technical consultation or to request a demo.