Roll forming machines for structural profiles

We are specialized in the development of roll forming lines for structural profiles C, U, Z, Sigma and Omega, designed for the construction and photovoltaic industries. Our machines offer outstanding precision, efficiency, and reliability - delivering high production speeds while maintaining top-quality output.
With proven expertise in processing galvanized and pickled steel, we build tailor-made roll forming systems that meet even the most specific production needs, from handling extra-long profiles to managing complex punching patterns across the full sheet surface. Our solutions ensure superior surface quality and highly accurate cutting results.

Technical features of our structural roll forming lines

• Maximum sheet width: up to 800 mm / 31,50'' (Pro and Twin lines)
• Thickness: up to 6 mm / 2 gauge
• Production speed: up to 60 meters / 200 ft per minute
• Setup time:
  ◦ Interchangeable cassettes: under 30 minutes
  ◦ TWIN Roll Forming: under 5 minutes

Advanced technologies for efficient production

Our roll forming lines can integrate all of Gasparini’s punching technologies: mechanical presses, hydraulic presses, flexible plotter-style systems, or hybrid solutions.

With our TWIN roll forming technology, profile changes between C, U, Z, and Sigma shapes are handled automatically, significantly reducing downtime and increasing production flexibility.

Tailored customization for every requirement

We design roll forming machines capable of producing C, U, Z, Sigma, and Omega profiles - even all on the same line. Structural profiles produced with Gasparini systems feature the following dimensions:

• Maximum base width: 500 mm
• Maximum profile height: 130 mm
• Maximum profile length: up to 16 meters

Thanks to customizable processing options, we provide effective solutions for a variety of needs, for example, pre-cut punching for very long profiles or inkjet marking for product identification.

We pay particular attention to material bending processes, especially when working with galvanized steel. It’s essential to preserve the corrosion resistance of the coating even at the bend edges - an especially critical requirement in the construction industry.

In addition, we focus on cutting quality and tight end-to-end tolerances, which are essential for assembling high-precision structural components. These tolerances ensure each piece fits perfectly, avoids assembly issues, and contributes to a strong, reliable structure.

Accessories and Complementary Solutions

Our roll forming systems can be equipped with automatic unloading and handling solutions for stacking, labeling, strapping, packaging, and automated stock insertion.

These features streamline the management of even large profiles, minimizing handling time and boosting overall efficiency.

Automation and ERP Integration

Gasparini roll forming lines are ready for direct integration with your ERP system.
You can import production lists, configure punching and forming operations remotely, and generate detailed progress reports—all with maximum security and accuracy.

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Want to learn more about our roll forming lines for structural profiles?
Fill out the contact form or give us a call—our technical team is here to help you find the best solution for your project.