Roll forming systems for mezzanine structures: C and Sigma profiles - Gasparini S.p.A.

We design and supply roll forming solutions dedicated to the production of uprights and cross beams for industrial mezzanine structures, with C and Sigma profiles. Our roll forming lines combine productivity, precision, and ease of use to meet the requirements of shelving and mezzanine manufacturers.

Key technical features

• Thickness range: up to 5 mm (0.20 in)
• Production speed: up to 20 m/min (65.6 ft/min)
• Setup time:
  • TWIN technology: less than 5 minutes
  • PRO configuration with interchangeable cassettes: less than 1 hour
• Profile lengths: from 1,500 mm to 6,000 mm (59 in – 236 in)
• Maximum profile dimensions: up to L 300 × H 100 mm (11.8 in × 3.9 in)
• Profile types: C and Sigma

Auxiliary technologies for roll forming

Our roll forming machines can be equipped with auxiliary systems to deliver turnkey solutions and automate the entire process. For mezzanine structure production, the following technologies can be integrated:

• Straightening system
• Punching system
• Cutting system

Inline options

Gasparini offers inline options to increase efficiency, maximize machine availability, and reduce changeover times:

• Automatic coil loading system
• Sheet joining unit
• Quick die change system
• Automatic unloading system
• Automatic stacking, packaging, strapping, and labeling system

Final product quality

Surface finish and tight dimensional tolerances are essential to ensure that uprights can be correctly aligned and connected within mezzanine structures.

The combination of the roll forming process with cutting operations significantly reduces end-to-end deformation, delivering components ready for assembly with minimal secondary operations.

Software and Industry 4.0

Gasparini software is designed to optimize the production cycle and simplify line management for the operator:

• Dedicated interfaces for production control and monitoring
• ERP integration: bidirectional connection with the customer’s management system to synchronize orders, recipes, and production data
• Compatibility and flexibility in data import/export across multiple formats for reporting activities

Customer benefits

• Reduced setup times and increased production flexibility
• High-precision products with tight tolerances, ready for assembly without costly rework
• Greater automation and less manual intervention in critical phases
• Data traceability to support operational decisions with reliable production reports

Tailor-made roll forming solutions

We specialize in cold roll forming for structural applications: our roll forming systems are designed to guarantee continuous production, ease of use, and integration into digital manufacturing flows. Our roll forming machines are built for customers who need to produce structural profiles with the highest standards of precision and repeatability.

Are you considering a custom roll forming solution for your mezzanine and shelving production?
Contact us for a technical consultation or to request a demo!